Core Product Introduction
Product Series and Technical Features
1. Stair Handrail Post Series
Product Function
Stair posts serve as the core structural support of the handrail system, connecting the handrail to the stair treads. They **bear the weight of individuals and ensure safety and stability**, while simultaneously acting as a visual focal point that influences the overall aesthetic appeal of the space.
Technical Specifications
- Material Options:
- Stainless Steel: SUS201, SUS304, SUS316 (based on corrosion resistance requirements)
- Aluminum Alloy: 6063-T5, 6061-T6 (for lightweight applications)
- Dimensions:
- Height: 600–1200 mm (Standard specifications: 850 × 50 mm, 1050 × 50 mm)
- Panel Thickness: 6–15 mm
- Post Profile: Round tube, square tube, flat bar, custom profiles
- CNC Machining Capabilities:
- Face Milling: Flatness ≤ 0.1 mm
- Mounting Hole Machining: Positional Tolerance ± 0.1 mm
- Decorative Grooves/Textures: Depth Accuracy ± 0.05 mm
- Glass Claw Mounting Seats: Fit Clearance 0.1–0.2 mm
Processing Features
- Integrated Forming: The main body of the column is formed via profile extrusion or laser cutting.
- Precision Machining: End faces, hole positions, and decorative grooves are processed using a CNC machining center.
- Component Assembly: Includes accessories such as column caps, glass clamps, base plates, and decorative covers.
2. Glass Railing Clamp Series
Product Function
Glass clamps serve as critical connecting components within glass railing systems; they **secure the glass panels and connect them to posts or walls**, thereby ensuring the safety and stability of the glass railing structure.
Technical Specifications
- Material: Stainless Steel 304/316, Aluminum Alloy
- Applicable Glass Thickness: 8–12mm (Single Tempered Glass or Laminated Glass)
- Clamping Force: ≥500N (Ensures the glass remains non-slip)
- Installation Method: Surface-mounted or Concealed (Optional)
CNC Machining Features
- Clamping Slot Machining: Width tolerance of ±0.1mm, ensuring a tight fit for the glass.
- Sealing Groove Machining: Designed to accommodate rubber gaskets, preventing direct hard contact.
- Mounting Hole Positioning: Position tolerance of ±0.1mm, facilitating easy on-site installation.
- Aesthetic Design: Capable of machining various design elements, such as curved surfaces and chamfers.
Product Advantages
- Precision Fit: CNC machining ensures flat clamping surfaces, preventing localized stress on the glass.
- Anti-Loosening Design: Can be machined with anti-rotation features to ensure stability and prevent loosening during long-term use.
- Aesthetic Variety: Available in a wide range of shapes, including square, round, oval, and more.
3. Door Handle Series
Product Function
The door handle serves as the operational interface of the door system, facilitating the opening and closing of the door while simultaneously acting as a decorative element to enhance the quality of the space.
Technical Specifications
- Material Options:
- Stainless Steel 304/316: High strength, corrosion-resistant
- Aluminum Alloy 6063: Lightweight, excellent surface finish properties
- Copper Alloy: For high-end decorative applications
- Size Range:
- Length: 80–1500 mm (Customized based on door type)
- Diameter/Cross-section: φ10–φ40 mm
- Mounting Hole Spacing: Standard 32 mm, 48 mm, 72 mm, etc.
Processing Techniques
| Process Type |
Applicable Scenarios |
Characteristics |
| CNC Turning |
Round Handles |
High precision; suitable for small-batch customization |
| Profile + CNC |
Long/Strip Handles |
High efficiency; moderate cost |
| Die Casting + CNC |
Complex Shapes |
Suitable for mass production |
CNC Machining Features
- Profile Machining: Turning and milling operations to define the main geometry
- Mounting Hole Machining: Positional tolerance of ±0.05 mm to ensure precise assembly
- Decorative Textures: Capable of producing decorative effects such as CD patterns, knurling, and engraving
- Thread Machining: Precision threads ensuring a secure and robust fit
Surface Finish Options
- Sandblasting & Anodizing: Aluminum alloy material; offers a refined texture and oxidation resistance
- Chrome/Nickel Plating: Enhances luster and corrosion resistance
- Brushed Finish: A classic industrial aesthetic
- PVD Coating: Premium colors such as Rose Gold, Titanium Gold, and more
Equipment Configuration & Processing Capabilities
Profile Extrusion Production Line
- Extrusion Equipment: Multiple extrusion presses (800T – 2500T)
- Material Grades: 6063-T5, 6061-T6, 6005-T5, 304 Stainless Steel, etc.
- Custom Profiles: Dedicated dies can be developed to meet specific design requirements
- Length Range: Up to 6 meters (cut-to-length available upon request)
CNC Machining Center Cluster
- Vertical Machining Centers: 30 units (including 4-axis simultaneous machining)
- CNC Lathes: 40 units (for machining cylindrical parts)
- Precision Capabilities:
- Positioning Accuracy: ±0.005 mm
- Repeatability: ±0.002 mm
- Machining Size Range: Max. 1200 × 800 × 600 mm
Automation Systems
- Robotic Loading & Unloading: 6 Sets (Suitable for batch production)
- In-line Inspection System: Real-time monitoring of critical dimensions
- Flexible Production Line: Rapid changeover to accommodate multi-variety orders
Quality Control System
Inspection Equipment
- Coordinate Measuring Machine (CMM): Accuracy ±0.002 mm
- Vision Measuring System: Rapid inspection of batch products
- Surface Roughness Tester: Surface quality inspection
- Hardness Tester: Material property verification
- Salt Spray Test Chamber: Corrosion resistance testing
Process Control
- First Article Inspection: 100% full-dimensional inspection
- In-Process Patrol Inspection: SPC monitoring of critical dimensions
- In-Line Inspection: Real-time measurement via automated equipment
- Final Inspection: 100% inspection of appearance and dimensions
Performance Comparison Data
| Performance Metric |
Extrusion + CNC Process |
Traditional Sheet Metal Welding |
Die Casting Process |
Key Advantages |
| Dimensional Accuracy |
±0.05mm |
±0.5mm |
±0.2mm |
5–10x Improvement in Precision |
| Surface Quality |
Ra 0.8–1.6 μm |
Requires Grinding |
Ra 3.2 μm |
Reduced Post-processing Requirements |
| Design Freedom |
High |
Moderate |
High |
Suitable for Customization |
| Tooling Cost |
Low |
None |
High |
Economical for Small Batches |
| Length Limitation |
Up to 6 meters |
Limited |
Limited |
Suitable for Long-format Products |
| Material Utilization Rate |
95% |
85% |
90% |
Cost Savings |
