Custom Hot Forged Industrial Equipment And Heavy Machinery

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Hot Forged Industrial Equipment And Heavy Machinery

Hot Forged Industrial Equipment And Heavy Machinery

Product Feature

Application Scenarios

Mining Excavation
Open-pit mine excavator bucket teeth, tooth bases
Impact components for underground mining equipment
Wear parts for ore crushing systems
Infrastructure Construction
Crane components for bridge construction
Cutter connection parts for tunnel boring machines
Load-bearing components for highway construction machinery
Energy Engineering
Crane components for wind power installation vessels
Forgings for hydroelectric dam construction machinery
Specialised lifting gear for nuclear power construction
Port Logistics
Critical load-bearing components for port cranes
Structural components for container spreaders
Load-bearing components for heavy-duty forklifts

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  • Description

    Product Overview
    Expert in providing high-strength, impact-resistant hot forging solutions for the global construction machinery industry
    Core Process: Heavy-Duty Hot Forging Technology
    In harsh engineering operating environments, every component undergoes the ultimate test. Chengen uses heavy-duty hot forging process, heating special alloy steel to 1150-1250℃ and precision forming it under 3000-10000 tons of pressure. This process fully refines the metal grains and perfectly distributes the flow lines, creating core engineering machinery components that are impact-resistant, wear-resistant, and ultra-long-lasting.

  • Parameters

    Core strengths
    Our Technical Advantages
    Heavy Forging Capacity
    3000T-10000T Multi-directional Die Forging Press
    The single weight of extra-large forgings can reach 500kg
    Equipped with German imported induction heating system, temperature control accuracy ±10℃
    Annual capacity: 15,000 tons of heavy forgings
    Material Specialization
    Special alloy steel: 42CrMo, 34CrNiMo6, 30CrMnTi
    Wear-resistant steel: NM400, NM500 series
    Full chemical composition analysis for every batch of material
    Third-party material inspection reports are available
    Precision Machining Support
    5-meter CNC vertical lathe, 4-meter CNC gantry milling machine
    Deep hole drilling (depth/diameter ratio up to 50:1)
    Induction quenching equipment, controllable hardened layer depth
    Complete integrated machining and heat treatment services
    Strict Quality System
    100% ultrasonic flaw detection (compliant with EN 12680 standard)
    Magnetic particle inspection for surface microcracks
    Dimensional inspection accuracy ±0.1mm
    Each product comes with a "Quality ID Card."

  • Parameters

    Core Product Introduction

    1. Excavator Core Forgings
    Bucket stick, boom, pin shaft, tooth base
    Function: Withstand excavation reaction force and transmit hydraulic power
    Performance: Tensile strength ≥900MPa, -20℃ impact energy ≥50J
    Application: 20-80 ton excavators, mining excavators
    Advantage: Integral forging with no welds, uniform stress distribution

    2. Loader Key Components

    Bucket back plate, connecting rod, rocker arm, articulation pin
    Function: Core force-bearing structure for material loading
    Performance: Surface hardness HB280-320, wear layer depth ≥15mm
    Application: Wheel loaders, scrapers, bulldozers
    Advantage: Composite heat treatment, tough core, and hard surface

    3. Crane Load-bearing Forgings

    Boom connectors, pulley blocks, slewing bearing gear ring
    Function: Critical force-bearing point for lifting heavy objects
    Performance: Fatigue life >5×10⁶ cycles, safety factor ≥4
    Application: Tower cranes, truck cranes, crawler cranes
    Advantage: Ultra-pure steel material, excellent low-temperature toughness

    4. Mining Machinery Wear Parts

    Crusher hammer heads, jaw plates, liners, shovel teeth
    Function: Directly impact and crush rock materials
    Performance: Working surface hardness HRC55-62, impact toughness ≥80J
    Application: Crushers, ball mills, mining equipment
    Advantage: Gradient hardness design, self-sharpening retention

  • Parameters

    Application Scenarios

    Mining Excavation
    Open-pit mine excavator bucket teeth, tooth bases
    Impact components for underground mining equipment
    Wear parts for ore crushing systems
    Infrastructure Construction
    Crane components for bridge construction
    Cutter connection parts for tunnel boring machines
    Load-bearing components for highway construction machinery
    Energy Engineering
    Crane components for wind power installation vessels
    Forgings for hydroelectric dam construction machinery
    Specialised lifting gear for nuclear power construction
    Port Logistics
    Critical load-bearing components for port cranes
    Structural components for container spreaders
    Load-bearing components for heavy-duty forklifts

  • Parameters

    Technical Support and Services
    Complete Certification

    Quality System: ISO 9001:2015
    Material Certification: CE, DNV, ABS, and other classification society certifications
    Welding Certification: EN 15085, AWS D1.1
    Service Process
    1. Demand Analysis: Understand working conditions and performance requirements
    2. Solution Design: Provide material selection and structural optimization suggestions
    3. Sample Testing: Provide test samples within 30 days
    4. Mass Production: Strictly follow the plan for production and delivery
    5. On-site Support: Engineers provide on-site installation guidance
    6. Lifetime Tracking: Establish a product's full life cycle file
    Whether you are an OEM manufacturer, large contractor, or equipment maintenance provider, we can offer:
    Customized Design and Development
    Extreme Condition Solutions
    Competitive Cost-Performance Ratio
    Global Logistics and Local Support
    Continuous Product Optimization and Upgrade

  • Parameters

    Why choose us
    Why Do Construction Machines Choose Hot Forging?
    Extreme Load Bearing: Single-piece load capacity reaches 5-50 tons
    Impact Resistance: Absorbs severe impact energy from excavation, crushing, etc.
    Wear Life: Lifespan extended 3-5 times in abrasive environments like sand and mineral materials
    Safety and Reliability: Obvious deformation warning before failure, preventing sudden fracture

  • Parameters
ABOUT
NingBo YinZhou ChengEn Machinery CO.,Ltd.
NingBo YinZhou ChengEn Machinery CO.,Ltd.

Ningbo Chengen Machinery Co., Ltd. was established in 2008. It is a professional manufacturing enterprise integrating casting and machining, committed to  providing customers with high-quality one-stop solutions. The company is located in Jiangshan Town, Yinzhou District, Ningbo City. It has a modern production base of 12,000 square meters, equipped with advanced production equipment and a  professional technical team. It has won wide recognition in the market with its  excellent manufacturing capabilities and rigorous quality control.

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